--- title: How to Prevent Gasket Failure - Part 1 | Marian Inc. description: Learn more about the reasons why a sealing gasket might fail related to material selection and environmental issues. image: https://blog.marianinc.com/hubfs/EI%20blog%206%20image.jpg --- - [Facebook](https://www.facebook.com/marianincorporated) - [LinkedIn](http://www.linkedin.com/company/marian-inc.?trk=company_name) - [Twitter](http://twitter.com/Marianinc) - [Youtube](http://www.youtube.com/user/marianincsolutions) 1-800-773-0062 [Mandarin / 中文](https://www.marianinc.com.cn) [![Marian, Inc.](https://blog.marianinc.com/hs-fs/hubfs/Marian_November2019/Images/Marian%2c%20Inc..png?width=340&height=156&name=Marian%2c%20Inc..png "Marian, Inc.")](https://marianinc.com/) - [Capabilities](https://marianinc.com/capabilities/) - [Prototyping](https://marianinc.com/capabilities/prototyping/) - [Die Cutting](https://marianinc.com/capabilities/die-cutting/) - [Slitting](https://marianinc.com/capabilities/slitting/) - [Laser, Waterjet, Plotter Cutting](https://marianinc.com/capabilities/laser-and-waterjet-cutting/) - 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[IP Rating & NEMA Rating Charts](https://marianinc.com/ip-rating-and-nema-rating-charts/) - [Roll Length Calculator](https://marianinc.com/roll-length-calculator/) - [Roll Diameter Calculator](https://marianinc.com/roll-diameter-calculator/) - [Material Data Sheets](https://marianinc.com/data-sheets/) - [CONTACT US](https://info.marianinc.com/contact-us) - [REQUEST A PROTOTYPE](https://info.marianinc.com/request-a-prototype) - [REQUEST A QUOTE](https://info.marianinc.com/request-a-quote) Flexible Solutions # [How to Prevent Gasket Failure - Part 1](https://blog.marianinc.com/blog/preventing-gasket-failure-part-1) Posted by [Ben Hvidston](https://blog.marianinc.com/blog/author/ben-hvidston) June 12, 2025 9:54 AM   [![Examples of custom Marian seals & gaskets](https://blog.marianinc.com/hs-fs/hubfs/Silicone-Foam-Gaskets.jpg?width=319&height=274&name=Silicone-Foam-Gaskets.jpg)](https://marianinc.com/gaskets-and-seals/)Even the best-sealed enclosure can fail if the gasket material isn’t up to the challenge. They say every failure is a step toward success, but we say that failure can be completely avoided by asking the right questions and having a clear understanding of your application's use case. Lucky for you, we've condensed the important information we've learned over the years to help you make sure your enclosure is properly design right from the start. Check out the latest blog on the Rogers website, [6 Reasons Why Gaskets Fail: Materials and Environment](https://www.rogerscorp.com/blog/2025/6-reasons-why-gaskets-fail-materials-and-environment), and the video below to start designing more reliable sealing components for your enclosure applications today.   *Disclaimer: The Enclosure Institute™ is a free educational resource created by Marian, Inc. and Rogers Corporation to help engineers navigate enclosure sealing with expert guidance.* [![Enroll in the Enclosure Institute™ today!](https://blog.marianinc.com/hs-fs/hubfs/1080x1080%20launch%20TM.png?width=216&height=216&name=1080x1080%20launch%20TM.png)](https://marianinc.com/enclosure-institute/)In this blog, we break down 6 of the most common seal failure modes related to materials and environmental exposure including: - Compression set  - Improper material selection - Abrasion - UV degradation - And more Get more information on how to interpret properties like compression force deflection (CFD), density, and compression set (C-Set), and why these values matter in real-world sealing applications. Backed by visuals and test data, this [blog](https://rogerscorp.com/blog/2025/6-reasons-why-gaskets-fail-materials-and-environment) and video explain how materials like [BISCO® silicone](https://marianinc.com/materials/bisco-silicones/) and [PORON® polyurethane foams](https://marianinc.com/materials/poron-foams/) outperform legacy foams like neoprene in applications that must withstand extremes.  Whether you're sealing against water, temperature swings, or chemicals, these insights help you evaluate material performance, predict failure risks, and choose better from the start.  [Check out part 2 of our "Why Seals Fail" series here.](https://blog.marianinc.com/blog/preventing-gasket-failure-part-2) Sign up for the Enclosure Institute™ for more exclusive content like this (and more) and be the first to know when new content goes live. [Read the full blog on Rogers’ website here.](https://www.rogerscorp.com/blog/2025/6-reasons-why-gaskets-fail-materials-and-environment) [Learn more about the Enclosure Institute™ and register today!](https://marianinc.com/enclosure-institute/)     ##### Coming Up Next in Module 2 of the Enclosure Institute™ - [How to Prevent Gasket Failure: Part 2](https://blog.marianinc.com/blog/preventing-gasket-failure-part-2) - [What to Know Before Choosing a Pressure Sensitive Adhesive for Enclosure Components](https://blog.marianinc.com/blog/psa-for-enclosures) - [Case Study: How a Custom Gasket Solved a Costly Leak in a Digital Intercom](https://blog.marianinc.com/blog/spot-a-sealing-problem) ### Enroll in The Enclosure Institute™ today!   --- Working on an enclosure application and not sure where to start or knee-deep in an active project and not sure what's next? [Contact us](https://info.marianinc.com/contact-us?_gl=1*zpa13x*_gcl_au*MTAwMTcwNzQ4MS4xNzQ5MDYwMzY3) and we'll put you in touch with a Sales Engineer in your area. Our teams can help make sure you've answered all the important questions to make sure your application is ready to go to market without issues. ---   Topics: [Foams](https://blog.marianinc.com/blog/topic/foams), [BISCO Silicone](https://blog.marianinc.com/blog/topic/bisco-silicone), [CFD](https://blog.marianinc.com/blog/topic/cfd), [PORON](https://blog.marianinc.com/blog/topic/poron), [Compression Set](https://blog.marianinc.com/blog/topic/compression-set), [Material selection](https://blog.marianinc.com/blog/topic/material-selection), [Gasket](https://blog.marianinc.com/blog/topic/gasket), [Enclosure Institute](https://blog.marianinc.com/blog/topic/enclosure-institute), [Seals](https://blog.marianinc.com/blog/topic/seals), [Enclosures](https://blog.marianinc.com/blog/topic/enclosures), [Rogers Corporation](https://blog.marianinc.com/blog/topic/rogers-corporation) This is a search field with an auto-suggest feature attached. - There are no suggestions because the search field is empty. ### Subscribe to Blog Updates ## Featured posts ### Posts by Topic - 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[Roll Calculator Tools](https://blog.marianinc.com/blog/how-to-use-roll-calculators) - [Durometer Comparison Chart](https://marianinc.com/durometer/) - [IP Rating and NEMA Rating Charts](https://marianinc.com/ip-rating-and-nema-rating-charts/) ### Latest Blog Posts [![Marian Certifications](https://no-cache.hubspot.com/cta/default/330082/1ebb4623-6c4b-4008-ab76-5494551577fa.png)](https://cta-redirect.hubspot.com/cta/redirect/330082/1ebb4623-6c4b-4008-ab76-5494551577fa) ```json { "@context" : "https://schema.org", "@type" : "BlogPosting", "author" : { "@type" : "Person", "name" : "Ben Hvidston", "url" : "https://blog.marianinc.com/blog/author/ben-hvidston" }, "dateModified" : "2026-05-08", "datePublished" : "2025-06-12", "description" : "Learn more about the reasons why a sealing gasket might fail related to material selection and environmental issues.", "headline" : "How to Prevent Gasket Failure - Part 1", "image" : "https://330082.fs1.hubspotusercontent-na1.net/hubfs/330082/EI%20blog%206%20image.jpg", "mainEntityOfPage" : { "@id" : "https://blog.marianinc.com/blog/preventing-gasket-failure-part-1", "@type" : "WebPage" }, "publisher" : { "@type" : "Organization", "logo" : { "@type" : "ImageObject", "url" : "https://cdn2.hubspot.net/hubfs/330082/marian_logo_blue_on_trasnp_bgrnd_2018-01-2.png" }, "name" : "Marian Inc." } } ```