Flexible Solutions

Foam Degradation Insights for Better Gasket Design

Posted by Ben Hvidston

August 14, 2025 1:51 PM

Expected Useful Lifespan of DeviceUnderstanding how different foams degrade is critical to designing gaskets that deliver optimal performance for their intended lifespan in any application. Learn what “long-term” reliability means in real-world environments and how polymer  degradation mechanisms impact sealing materials.

In this Enclosure Institute™ blog, Marian and Rogers Corporation explore the key factors contributing to foam material degradation, providing engineers with insights to design durable components that maintain reliable performance throughout the product’s operational life.

Check out the extended blog on the Rogers website, Expert Tips for Preventing Polymer Degradation in Enclosure Applications, and the video below.  

*Disclaimer: The Enclosure Institute™ is a free educational resource created by Marian, Inc. and Rogers Corporation to help engineers navigate enclosure sealing with expert guidance.

Forms of Degradation Comparison ChartPolymer Degradation Mechanisms


In polymer engineering, degradation refers to the breakdown of a material’s molecular structure and physical properties over time. In this series, we cover mechanisms such as:

  • Oxidation 
  • Hydrolysis
  • UV exposure
  • Ozone attack

ASTM International describes degradation within the context of its standards, such as ASTM D6954, as a process where environmental conditions cause measurable changes that can impact performance.

Understanding the expected resistance to these degradation mechanisms is important when designing your seal to last the lifespan of the application.

 

 

Check out best practices and take learn more about PORON® microcellular polyurethanes and BISCO® silicones that help prevent early failures and maintain reliable seals over time. Make sure to also watch the video above where Phil and Jimmy share key insights into which materials thrive or fail under each degradation mechanism.

 

Open Cell vs. Closed Cell Structures

Read the extended blog on Rogers’ website here.

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Coming Up Next in Module 3 of the Enclosure Institute™
  • Seal design fundamentals
  • Testing your seals for reliability
  • And much more!

 


Working on an enclosure application and not sure where to start or currently knee-deep in an active project and not sure what's next? Contact us and we'll put you in touch with a Sales Engineer in your area. Our technical teams can walk you through all the important considerations to make sure your application is ready to go to market without issues.


 

Topics: Foams, BISCO Silicone, PORON, Material selection, Die Cutting, Gasket, PSA, Enclosure Institute, Seals, Enclosures, Rogers Corporation

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